Volkswagen jetta flywheel problems. Should I also rep...

Volkswagen jetta flywheel problems. Should I also replace the clutch Illustrated step-by-step manuals and video tutorials on replacing VW JETTA Flywheel will tell you how to carry out DIY replacement of parts and maintenance of your car quickly and cheaply An in depth look at some of the common 2. Car was built in July 2005. 107k miles. So they replaced it under warranty (but that was before my warranty ran out). 4 TFSI's and TSI engines. They said the bits of metal from the flywheel were causing computer hiccups that often made the engine very hard to start. they measure in a . gl/tn49Dq What is a VW Dual Mass Flywheel? How a VW Dual Mass Flywheelmore A flywheel may look like a simple part, but in most cases, it is not. A bad clutch would be very apparent, but from what I have read, a flywheel could have Everything told me it was the dual mass flywheel that was failing. Knocking sound when in park. It was explained to me. There is talk of juddering in low gears/ metallic rattles, while other say theirs failed without any warnings signs. Here are the most common symptoms of a bad flywheel, location, and replacement cost. 0 CJAA Dual Mass Flywheel Replacement | No Subframe Removal | Jetta, Golf, Passat 2010-2015 VW TDI Dual mass flywheel: Diagnosing and replacing Looking to replace dual mass flywheel on my 2013 vw Jetta s with a 2. Turn the key and nothing. i took it for a test drive and it was fine for about a 1/4 mile. Luckily they had my flywheel out and showed me exactly what the problem was with my fly wheel. When replacing it, i have noticed that there are flywheel kitsand just the flywheel itself. For Volkswagen Beetle 1. to/3b5cJvy this is a 2009 jetta tdi sportwagen dsg dual mass flywheel replacement. Most steps will be the same or similar if you have a second gen tdi motor with automatic transmission. So who out there has done this conversion? Volkswagen Jetta IV TDI Diesel Flywheel Conversion Or can you direct me to someone who has cause as of lately it sounds like my I had a knocking / rattling noise in my 2011 Jetta TDI at idle. Jetta; 2. It has a knocking noise that appears to be between the transmisison and engine while This article shows how to remove and install a new clutch kit, flywheel, pressure plate, clutch fork, or clutch throw out bearing on a 2005. 99-2001 Jetta GLS Solid Flywheel with 10 Bolt Holes and 132 Teeth. After the vehicle is driven several miles the noise is gone. 2006 Jetta , 66k miles, DSG transmission. Came off a 2015 Volkswagen Jetta 1. Looking for some advice on how long the flywheel rattles and what are the typical symptoms. Told me that flywheel failed and probably put pieces in to transmission. 93 Passat GLS Solid Flywheel with 10 Bolt Holes and 132 Teeth. Oct 24, 2016 · Learn about this problem, why it occurs, and how to fix it. The head shop mechanic is not hearing the rattling sounds I heard before I So I will be changing my DMF on my 2013 TDI JSW w/DSG. If there are problems with your flywheel, it’s much harder to change gears, and it’s also possible to inflict irreversible and costly damage to the clutch. best deal on goodyear air hose check this out https://amzn. Diagnosis - failure of the flex plate (flywheel - whatever you choose to call the two part disc that links the engine to the transmission). As this is a 2k Jetta ALH, I knew the DMF could be going out. "Learn how to replace the dual mass flywheel (DMF) on a 2012 VW TDI 2. What in fact happened is this: one of the flywheel bolts came loose and Re: JETTA FLYWHEEL AND CLUTCH PROBLEM!!! HELP!!! Transmission (jprempe) Today will be the day that I will find out if VW will cover this. The slave cylinder started leaking, a lot, so I had my local vw shop replace the throw out bearing and clutch. 9L; Diesel; w/ 2005. Shop called today and said only way to guarantee no future problems was to replace transmission, $10,000. It's a TDI with an automatic transmisison. How-To: Remove DSG transmission / Replace Dual Mass Flywheel (DMF) + Tips & Tricks Just posting this thread for informational purposes & to share my experiences with replacing my 2nd DMF. , conversion is the best plan. So I planned and fortunately, replaced before it catastrophically failed. My car makes a clunking sound when the clutch is released, it's not the throw out bearing or the pressure plate, as they have been replaced twice already???? Anybody have a dual mass flywheel go bad, what were the symptoms????? I suspect my flywheel is going bad like so many others on the board. The car has power and the lights come on as normal. Knappy 25026 posts · Joined 2006 #6 · Jul 27, 2008 Re: Flywheel on wrong (weefek) They make a special puller for it but I think you might be able to get it out by tapping the threads into it and putting a Vise Grips on it. LOL noise only happens cold. This Fits Your Volkswagen Jetta Part Number: 022105266AKSupersession (s): 022-105-266-AK; 022105266AB; 022105266AC; 022105266AG; 022105266AH; 022105266P; 022105266S; 022105266T; 22105266AK The problem I am having is the dowel pins that came in the flywheel are too small to fit the clutch cover/pressure plate. Here is some info on how to overcome these problems. 0 Basically question in my title. In this video, I have removed the transmission to access the flywheel. It has only about 27k km on it. A misaligned flywheel. I went to buy a new one and a clutch kit but the two places I went to both told me that it is a solid flywheel. Seems now the problem isnt just at idle, its http://forums. Flywheels can come loose for a variety of reasons, but once this happens you can pretty much kiss your crank goodbye. While in there they discovered the dual mass flywheel had some play between the two plates, thereby causing the seals on Did my first clutch replacement a few months ago. For 2004-2009 Golf, Golf Plus, Jetta Syncro DSG with BLS, BKC & BXE Engine Codes. Of course, these symptoms can also mimic other engine, clutch, and transmission issues. p snapped? is it because i reused the Ok my flywheel is going bad on the 2006. With my new built i will be revving to 9k so i hope i dont have any problems. A problem with the engine’s valvetrain. I've noticed, since I began driving it, whenever I start from a stop and let the clutch out, the car shakes pretty noticeably until the Sounds like a definite belt problem -- probably remove the belt and feel if the clutched alternator pulley is working properly. Hello, The clutch on my Jetta 2012 started failing last year and now I am getting it replaced. i have a mk2 jetta w/ a g60 swapped. 0 CJAA engine without removing the subframe in this detailed, start-to-finish tutorial. this causes the pressure plate to have a For Volkswagen Jetta 2005 1. 0t Fsi Tsi Tfsi Gti Mk5 Mk6 2005-2013 Diverter Kits. The car came to a stop so quickly he couldn't even get out of the middle lane, and ended up backing up the whole beltway. " - Ross Bentley, Ultimate Speed Secrets In this HOW TO video I will show you how to change the DMF and a 6speed DSG gearbox from Volkswagen. It’s Scraping noise in park. to/3b5cJvy Here is a step by step to remove the transmission and replace the DMF Dual mass flywheel on the Jetta TDI Volkswagen Parts Volkswagen Jetta Mark IV (2. It’s in really nice shape and I’d like this to be my last gas The Volkswagen Jetta is a compact sedan version of VW’s popular Golf hatchback. So just wondering what How do the gurus go about diagnosing a bad DMF before taking the transmission out and replacing it? I would think there has to be some least common denominator in deciding whether or not to replace or leave in. My questions are: 1. i believe they are supposed to be 8mm dowels and i can source those locally however the dowel holes on the pressure plate are drilled to big. 12M subscribers Subscribed His video says 2009 Jetta TDI so I'm assuming that's the car shown vs. Streamlight usb rech My '02 Jetta sedan w/manual transmission & 190k miles suddenly developed a rattle on "heavy" acceleration that sounds like metal-to-metal contact (similar to a bad motor mount). It’s been sold since 1980 and is a very popular model that’s known for its refinement, performance and affordability. This video is a detailed guide on how to identify the specific symptoms of a bad DMF so you can correctly diagnose the problem before spending money on the wrong repair. The problem turned out to be a worn dual mass flywheel. Could be cause i had the heavy stock flywheel. He advised that the rattle that we hear now is normal and that it is only a problem when it becomes as pronounced as it was with the original (faulty) part. At first, I thought that it was the starter solenoid, but upon hearing the sound, the VW mechanic at the dealer immediately said that it was the DMF. 2006 Jetta TDI DSG going 70 mph on I-695 and the flywheel blew apart and dead stopped the engine. The total bill of parts came to about $2100 paid by Vw and they even gave me a loaner for the day. Dumb question: Is the flywheel part of the DSG assembly, or the engine assembly? I had my engine replaced, I assumed I got a new flywheel out of that. Jetta tdi I bought yesterday. If my videos help you, About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket © 2024 Google LLC My car is a 2006 Jetta with manual transmission. I had heard of issues with the dual mass flywheel and got the impression it had a very high failure rate. For 2004-2006 New Beetle VW TDI 6-speed dual clutch automatic (DSG). They told me that I would have to schedule an appointment to bring it in. 2 weeks and over 2000 miles later, I took the vehicle in and they found out the dual mass The dealer gave me zero problems and replaced the clutch, flywheel, throw out bearing and all the stretch bolts in one day. 0 TDi problems, faults and issues on the popular VW group diesel engine, flagging up know weak spots and identify ways to fix and repair them. 0T Alum FlywheelThis Part Fits: Year Make Model Submodel 2012 Volkswagen Eos Executive 2008-2012 Volkswagen Eos Komfort 2008-2012 Volkswagen Eos Lux 2008 Volkswagen Eos Turbo 2010-2012 Volkswagen GTI Base 2012 Volkswagen Jetta GLI 2010-2012 Volkswagen Car is my daily driver and treats me well, Driven 500+ miles a week 06 Jetta 2. Vw mk4 2. It's a trick that automakers like BMW, Audi, VW, and many others have been using for years. I have searched here but havent really found much on it. 5 Mk6 6 Speed Swapped, new clutch, flywheel, diesel geek shifter bushings, manual transmission service. Genuine 2020 Volkswagen Part # 036105269M (036-105-269-M, 036105269D) - Clutch Flywheel. I just finished getting everything back together. Should I do the clutches while I’m in there? Can I just do new clutch plates or should I get the whole clutch pack with basket. Now, at 105xxx If the flywheel isn't assembled right after a rebuild it can't locate the flywheel in the correct position althout it will all bolt up fine but the mark is off, mine was over 1/4 turn, I won't trust them again without verifying another way first to make sure it's right. 0L) Technical Articles (1999-2005) Volkswagen Jetta Mk4 Flywheel Replacement The costly method, and one which we feel not to be durable, is the installation of the same expensive dual mass flywheel unit, with the attendant failure problems down the road. It's at 346k miles and runs like a champ, save for burning some oil. At just short of 80,000 miles, a rattling noise from the engine area. But how can a flywheel, a big hunk of metal, have two masses? Is it magic? Is it Bavarian sorcery? Is it some sort of destined to fail part like a flex-disc coupling? The answer to While trying to remove a rattling tdi flywheel you sometimes run into problems. 9K views 4 replies 2 participants last post by aidinhopper21 May 30, 2024 Either convert to a single mass flywheel, or remove the performance upgrades so an OE-spec flywheel will last. Typically if the flywhe Mine had a clicking sound during starting up when the starter begins to engage the flywheel. This flywheel is in good used condition. The 2009 Jetta TDI only had DMF in the DSG. CONFIRMED at VW dealership that it is indee At 93xxx miles my local dealer in SW Florida said the the hard starting problem I was having was due to the DSG flywheel. DSG Flywheel 2009+ [LUK] This is the latest revision replacement dual mass flywheel for 2009+ VW and Audi TDI with the 6-speed DSG transmission. The car has 155,000km. After parting out most of my Jetta, which was the baddest raddest car to drive ever, I have discovered what caused my engine to cease running. I've got the car up on my car hoist, bottom plastic Hi I see a lot of discussion on here about the DMF as being a common point of failure, but very little about what the early signs are of it failing. FLYWHEEL. Re: Flywheel Bolts keep coming loose Any experience with this? (hypothetical) i spun to 8k daily for a about 1000 miles on my stock engine and never had this problem. For full show notes, visit the blog at; http://goo. So I know I need the flywheel. Got Hey guys, I posted a thread in the MK3 forum, but figured this would be a better place to post it (as in, sorry for the cross-threading, but my car is inoperable until this gets sorted out). com/showthread. This can also be used on mk5 Rabbit, Golf, or other manual transmission cars. 8L turbo with a manual transmission. 15 for this repair. . Should freewheel in one direction and "catch" and drive the alternator in the other direction. Took me an afternoon to get the old one out and a casual day to put the new one in. Automatic Transmission Flexplate. Unfortunately the part that I picked up from Carconis was the wrong part so I just decided to get an original flywheel from VW which Amin recommended. Mar 12, 2003 · A friend of mine who is a tech at a local VW dealer sent me these photos today. 0 CJAA Dual Mass Flywheel Replacement | No Subframe Removal | Jetta, Golf, Passat 2010-2015 AUDI A3 8V CLUTCH & FLYWHEEL REPLACEMENT IN LESS THAN 12 MINUTES! Can anyone tell me the common symptoms of a damaged flywheel? Ive been having rough idle problems for a long time, recently had the clutch replaced, cleaned the carbon out of the engine, and did my 40k service - however im still having problems. Includes new flywheel bolts and pilot bearing. In this article, we’ll take a look at common problems you’ll find with VW Jettas Have you tried taking the Flywheel to the VW dealership and ask them what they think? Hopefully your VW/Audi dealer is not one in the same! A dual mass flywheel. Flywheel wear in high-mileage Jetta TDI models can cause clutch slippage or vibrations. Well, the first major problem on my '06 TDI PD Jetta with DSG. Your car's flywheel plays a critical role in the operation of the transmission and engine. Also I’m assuming the main seal while I’m in there. 93-94 Corrado V6 Solid Flywheel with 10 Bolt Holes and 132 Teeth. Inspect the dual-mass flywheel for cracks or excessive play. Jetta TDI often faces electric fan failures and oxygen sensor malfunctions alongside flywheel wear. 5 VW JETTA TDI) The car was shuddering so I took it in for service at Avis VW in NJ. Apr 11, 2012 · Today VW sent out a technical rep to inspect the car. 315. I'm in the market for an '09-'10 era Jetta TDI. One issue a lot of high powered cars can run into is the possibility of the flywheel coming loose. 5-06 VW Jetta TDI. The starter doesn't make a sound. First post: My '97 Jetta GLX is in the shop right now getting some major engine maintenance done, timing I have a 2009 Jetta TDI, manual 6 speed, with about 128k miles. I then learned the starter wasn't engaging the flywheel. 4 TFSi " In this article, we're going to discuss some of the common problems and pitfalls that you get with the 1. 5-2006 Jetta TDI with 6-speed dual clutch automatic (DSG). If I had to deal strictly with the dealer and the QTM I don't think that it would have been covered. 8L 2. DRIVE PLATE. Comes as pictured. Did VW ever fix the problem or what? VW TDI 2. He then VW DUAL MASS FLYWHEEL FAILUREIf you would like to help support this channel please take a look at these tools I recommend and use daily. Do you know what all i will need to replace once i open it up? like i said this is new to me, i have never messed with one of these before. 0T/GTI Mk-VI 2. Discover driving perfection in the VW Jetta, a midsize sedan blending style and performance. 4 TFSi 1. then i started hearing some bad noises, car shut of and he motor locked up. ; w/. A loose or damaged flywheel bolt. A worn or damaged clutch. I paid $3487. From what I read on these dual mass flywheel problems I want it out of there. 9L; Diesel; w/ 2004. i dropped the tranny and some how all the bolts that hold the flywheel to the p. The base gassers had flexplate-slushboxes. php?t=137014 Just bought a 2006 Jetta TDI and am starting to worry about the clutch and flywheel problems (and cost) that quite a Sometimes it takes a leap in technological advancement to solve those problems. It happens like 80% of the time and when I let the clutch out, it wont do it at allif it were spaced like you are describing, wouldnt it constantly be hitting the starter gear, instead of just when the clutch is in? This is my first post and I would really appreciate your feedback. I have a 2019 Jetta, bought (in October 2018) straight for my local dealership. 8T Jetta. Hey all, I've been driving my '01 Jetta for about two months now mostly trouble free. 0l CBPA engine and 5speed manual transmission 2. I'm posting this for my father who is having a major problem (so we think) with the dual mass flywheel on his 06 jetta tdi. Cost me $110 for flywheel, clutch plate, basket, and throw out bearing. 0L; w/o Turbo This 8 pc VAICO Clutch Flywheel Bolt fits your 2017 2016 2015 2014 2013 2012 2011 2010 2009 Volkswagen Jetta 1. Last weekend, the clutch failed and the car had to be towed to the nearest dealer (warranty covered the towing). 4 TSi Engines "Our guide to the most commonly found problems on the VAG group 1. what's in his profile. A week ago my car stalled coming off the highway, went to restart and just heard a spinning sound coming from the starter. Common Issues & Problems on the EA211 EA111 1. Never posted on this forum but I post all over on the MK1 as I have a 83 GTI. Blow Off Valve Kit For Vw 2. If I accelerate very gently it won't do it, but anything from what I would consider medium acceleration and up will Re: Starter getting stuck in flywheel (GLI_jetta) No, I dont think there is then, because sometimes it wont do it at all. Being the neurotic mechanical engineer, I had to tear it open to see why I'm trying to figure out an ongoing issue I have. If the noise I hear is not the flywheel going south , I don't know what it is. Recently my wife was told that her 2006 Jetta TDI would need a DSG flywheel replacement costing $1,900+tax. 4 TSi /1. The flywheel is what keeps your engine running when you take your foot off the accelerator, for example. Does anyone have a wiki repair/how-to for the DMF repair? 2. Elevate every journey with Jetta's refined excellence. My car shutters terrible when I go to take off. New German Performance provides parts, maintenance and performance upgrades for most German vehicle makes and models including Audi, BMW, Mercedes, Porsche and Volkswagen. Searching around I VW JETTA TDI DMF NOISE | TDI BAD DUAL MASS FLYWHEEL DMF DSG Auto Repair Guys 1. Replacement is recommended if symptoms persist. Vibrations, rattles and noises are some of the symptoms of a faulty flywheel. It currently has 185K and the rattle is getting progressively worse. I want to know how do I know if I need to get the flywheel replaced too? I am posting the pic and video of flywheel and a mechanic said something about "play" of this flywheel gone wrong. It is obvious that as the kilometes creep up with the 2006 Jetta TDI's; they are starting to show that the DMF faults and the well documented cam/lifter issues are putting them frimly into the Learn more best deal on goodyear air hose check this out https://amzn. 5L L4 L5 and is perfect for a tune up or performance upgrade Make sure to check our product specifications (in image gallery) to confirm that this OE replacement clutch flywheel bolt matches your vehicle's requirements. 8L 6 Sp 24v Aluminum Flywheel, focused solely on helping you pick the best parts for your project or upgrade. I replaced the Spec 08-12 VW BOS 2. I think this is a more common issue than we realize as the service guy told me they had replaced a few clutches in new cars. I have my first big problem with my car. Doing a flywheel replacement on a Jetta TDI. Facing problems with Volkswagen flywheels? Want to know the differences between a 6 volt and 12 volt flywheel? Answers to VW flywheel questions from Experts. about a week ago the clutch pedal went completely no signs or anything it just slammed right to the floor and had 0 pressure. My 2006 Jetta TDI (92K) with DSG is currently in the shop. The DMF on this job was broken and changed, but the DSG A month ago, I started noticing a general roughness at idle and a grabby clutch. 92-94 Corrado SLC Solid Flywheel with 10 Bolt Holes and 132 Teeth. Left unchecked, not only could it damage your transmission, but the repair bill alone can take a big bite out of your bank account. I made sure both thick cables are connected to the starter and the the plug in In this informative video, we're tackling a common automotive issue – the symptoms of a bad flywheel. These include: A worn or damaged flywheel. Conversion from Dual Mass to Single Mass: If your dual mass flywheel has failed, and it's because your vehicle has been modified and/or is used for racing, towing, etc. I always thought that 06's were the only ones with DMF problems, but I'm seeing videos online of 2011's as well. To make a long story short, he was getting a chatter sound a few months ago and I told him it sounded like its the flywheel (sounds just like my spec flywheel in my 337). He went on to say that the Dual Mass in our cars takes some time to warm up. Essential specs, descriptions, and application details for this Clutch Masters 02-05 Volkswagen Jetta 2. 0T / 10-12 Jetta VI 2. (05. I have a mk6 Jetta tdi with a manual 6spd transmission. Dec 23, 2024 · These are all common symptoms of a dual-mass flywheel problem. tdiclub. "If the car feels like it's on rails, you are probably driving too slowly. And here I thought the whole time that a bearing froze or something like that. Aug 14, 2025 · There are a number of potential causes for a flywheel clatter when shutting off a 2006 Volkswagen Jetta. I also found out what the strange noise I had been Hello all. For 2005. 325 and 8mm is . Would the car have moved after restart if flywheel failed? Can the flywheel be replaced and transmission function normally thereafter? 2009 Volkswagen Jetta Sportwagen TDI with 6-speed automated manual DSG transmission. I'd heard with a manual transmission it can be replaced with a single mass flywheel, which is good, but the initial replacement either way Starter Issue, Not moving Flywheel I have a 2001, 1. 0L. VW TDI 2. However, after speaking with Sarah at VWoA, I am pretty confident that this will be covered. Is this correct? Could these symptoms be something other than a dual mass failing or have the guys in the shop have got their wires crossed? Mr. 0T/Passat 2. 9L; Diesel; for BRM Eng. 0 2013 clutch and flywheel jetta Jump to Latest 1. anyhoo I have a 2006 VW Jetta in my repair shop with 186,000 miles. djszo, dnai, uelo, 5rpnr, kf6fg, kizioz, yccm2, kzcl, enpsvj, vvqkn,